But that's not all. all is well. As noted above, boat hulls can and do change shape over time, systems is that the shaft will align itself as it wears into a new the gaps will appear at opposing points at each end. do this, one person operating and one observing the mounts and engine. If they are all tight, you can continue with loosening the flange as described. Moving the engine from side to side can be a bit challenging, depending upon its size and weight, for larger engines a hydraulic jack may be required, while a simple lever, a 24 for instance, can be used for smaller engines. Another The good news is that drive systems tolerate a lot of abuse and are very forgiving. movement. Gravity will bend a 15' shaft a lot. . Finally, sterndrive engine prices start at $5,000, while jet engines are the most expensive and are typically worth millions of dollars. Here the laser has been positioned in the aft-most shaft bearing, and aimed at the transmission output coupling. There are a fairly large number of It should be done every other year and if the boat is run in an out of alignment condition it could lead to excessive vibration, premature cutlass bearing wear, bent prop shaft or even transmission failure. Check this article to know more about the overall costs of boat ownership, like costs of storage, maintenance, fuel costs, insurances, etc. Inboard engines are the most affordable type, and you can buy one for $1,000 to $1,500. Stop, then repeat this process in reverse, all the while watching If the shaft is not centered in the shaft log you can expect to have leaks. We are compensated for referring traffic and business to Amazon and other companies linked to on this site. Anyone can understand it, and by taking is doing the same. Plus, the alignment needs to be right Once the adjustment process is complete, and the gap is minimized, the coupling bolts can be installed. On the other hand, the stern drive has both outboard and inboard engine benefits, while the difference in prices between outboard and stern engines is almost negligible. Again, this detailing is related to aesthetics. At the same time, waxing is to protect the finish. with double struts. If the top of the flange is open, i.e. why vee drives have more problems than straight shafted boats. to a guy with a feeler gauge trying to make an alignment within someone else. Free shipping. To be clear, it doesnt matter whether the vessel is a well-used, live aboard cruiser or a factory-fresh model newly minted off the dealers dock, both suffer equally from the misalignment demon. However, it varies drastically from as small as $700 or less per year (if you DIY) to $5,000 or more per year (if you hire a professional to do it). cut the corner on this critical component. aligned. the feeler blade entered at the top but not at 180 degrees, the front engine mounts will need adjustment. Vessel shaft, strut, engine, and bearing aligment. Engine must be aligned so that transmission and propeller shaft coupling centerlines are aligned and coupling faces are parallel within .003" (0.07 mm). Using the pry bar, lift up on one of the front mounts and place one or two shims under the mount. I'll explain One engine at a time, start from neutral, put the engine in gear In these remote regions vessel design, construction, maintenance, seamanship and navigation all take on an added sense of urgency, and as such errors, forgetfulness, carelessness and a failure to pay heed to weather and sea conditions, are magnified through the high latitude lens, placing a strong emphasis on preparation and knowing ones vessel, systems and capabilities. Mercruiser engine replacement and alignment. Even an axle change on a small trailer would cost you around $600, depending on the place you are looking at. Good engine alignment is not difficult to achieve depending on the type of engine mounts on your boat. If the shaft Continue adjusting the engine and, where needed, placing shims until the gap between flanges achieves the correct tolerance. For example, when vibration problems occur, the engine is totally inadequate and was responsible for transmission Check the Having managed a large yacht repair facility in the NE U.S. his background in boat construction and repair translate to the practical side of boat ownership. the struts yourself by taking a heavy wood shoring block and hitting steady. Of course the big strut costs a If they, especially the adjustment stud threads, are rusty, or the rubber material is cracked, separating from its metallic base, collapsed, oil soaked or otherwise deteriorated, they should be replaced. If you are lucky enough, the mechanic will determine the problem in inexpensive engine parts. the engine is mounted on rubber mounts, and the shaft is mounted You will realize there is something to fix every season in such a case, so it is probably time to think about the next step. has gone into its design. and proven that all else is in order, should one then proceed to Use caution and consult the manufacturer's manual before. Save my name, email, and website in this browser for the next time I comment. There is a third alignment point: the shaft also has to be aligned with the bore or opening in the stuffing box or shaft alley as shown in the above right photo. There are a few signs your boat engine is about to fail, but the most obvious is the change in smoke color. I use thin shim stock in multiple layers cut to size with metal shears rather than using one heavy shim. That's only part of the story. So, tighten the flange bolts to the specified torque and you are finished. most powerboats (inboard engine): $15,000 - $35,000. Doing the works that you can do and hiring someone to do the works that you cant do is a good alternative, and you can save a lot. Causes stuffing boxes to wear out and leak, not infrequently sinking the boat. Engine alignment issue. On average, the cost to detail a boatcan range anywhere from $8 to $40 per foot. Its important to make the distinction between the two different types of alignment that exist aboard virtually every vessel. This is more common than you might think. in the bearings and you are fooled into thinking that the overall mount are moving more than 1/8" in any direction, your mounts The bad news is that a lack of general understanding of these systems often translates into more abuse than the systems can withstand. The end result is that The good news is that drive systems when problems inevitably do develop, you can save yourself the high The next time you have a vibration problem, before you automatically The process includes cleaning and testing one component after another. On average, waxing a boat costs around $300. On average, bottom painting a boat costs around $200. coupling needs to fit within several thousandths, but what were Such a bow may lead to excessive vibration, premature cutless bearing wear and in extreme cases, shaft failure. with Engine and Shaft Alignment, "It's Cracks,Finishes and Surface Defects, Marine The procedure for determining whether the engine mounts are holding The first and most familiar is that which occurs between the engine and shaft, often referred to simply as engine alignment. is very easy. reverse direction. Apply pressure graduallyits rather easy to shift the engine too much and thereby necessitating corrective readjustment. Use tab to navigate through the menu items. The extreme amount of leverage that the arm applies to the More often than not, the source of the problem lies elsewhere. In other words, the engine alignment may be right, but the struts can be cocked in the bearings and you are fooled into thinking that the overall alignment is correct when it is not (See illustration below). VHF radios with DSC active and registered key in a boating emergency. Some estimations state that recreational boaters use their vessels for 100 to 150 hours per year. Motorboats, including power jets, bass boats, cruisers, and skiffs, need strong engines. A further fact to consider is that the smaller fires, sinkings, hull failures and machinery failure They will not bend but work to tear the system apart if not correctly As any trained Shaft-to-bearing alignment, on the other hand, requires more specialized skills, tools and experience, and in my experience fewer yards possess the necessary skills to assess and correct shaft alignment issues. But that's not all. Web site design & developement: Copyright 1997 - 2023 Junko A. Pascoe All rights reserved. This is because the angle Even on the boat anchors, trailer, trailer tiers, and axels, you will see corrosion. The process typically involves a technique known as "casting." If a vessel is equipped with struts for bearing support, the base of the strut is coated with fiberglass mold release wax. High Performance Chevrolet Big Block Marine Engines: Chevrolet Big Block Marine Engines product category at WestCoastOffshore.ca including Complete Drop-In 598ci EFI or Carbureted 750HP Dart Marine Engines, Complete Drop-In 540ci EFI or Carbureted 675HP Dart Marine Engines, various 496ci/502ci/540ci Short & Long Blocks, plus Used/Rebuilt Marine . The strut in photo at right carries the same size stud to make sure that its centered in the base with the vessel . If they are at the maximum range, fully depressed or fully extended, it leaves no room for future fine tuning and in the latter case the increased leverage increases the likelihood of failure. The deflection difference in the hull may be enough that a final alignment is required while the boat is floating. Then, carefully inspect all flange surfaces, including the pilot bushing and pilot receiver, a protrusion and indentation respectively, near the center of the couplings. Being made using alloys whose primary content is iron, shafts and couplings are typically quite heavy. at rest. On land, the hull will be twisted, to some extent, by the blocking of the boat thus wasting your alignment efforts. To prevent gel coat oxidation and color fading, waxing your boat is a must. it allows 360 degree movement. Detailingaboatis similar todetailinga car. Motor mounts carry out a Herculean task, supporting the engine and absorbing both vibration and thrust, however, they are the primary means of adjustment for alignment. it may mean the shaft is in contact with this flange, often to such This process is way more affordable than a complete replacement. cost of trial and error troubleshooting and likely go straight to On average, winterizing a boat cost around $300. If the opposite feeler blade reading is observed, the rear mounts should receive adjustment. throwing the system out of alignment. But if you hire someone to do it, it could cost you around $300 $600+. Repeat the procedure using the same number of shims for the other front mount. prove the negative; out of line shafts can appear to run true even Dont forget to check the alignment again while the boat is in the water. as well as all the factors that can result in your boat failing This is why attempts Runout up to 1/8" is acceptable on shafts 1-1/2" and under An engine is a vital part of any boat that typically lasts for several seasons without significant repairs if you maintain it well. My name is Mahidhar, and I am passionate about boating. However, if you DIY, it could cost around $150, but it could cost around $12 $25 per foot if you hire someone to do it. And, as she rested at anchor, alone along the archipelagos barren east coast, not having encounteredanother vessel for days, the the reliability of her key systems, generators, pumps, water makers, refrigeration, windlass and of course propulsion engine, was not lost me. But most of them need to be replaced every 100 hours to have peace of mind while boating without worrying about anything. Detailing a boat includes from a basic wash, whichwould includea wash of the hull and topside as well as the gutter tracks to a thorough detailincludinga polish, mildew, rust removal, seat conditioning, protectant, and wax application,wouldbe $8 to $40 per foot. Note also that the long stud Certified by the National Association If the .004 blade also slides in, the engine is out of alignment and will need adjustment. or sag. Lock washes or locking nuts must be used, and in all cases a minimum of two threads should protrude past the nut. problem develops. Many boat yards think that the way to check shaft alignment is to disconnect the coupling and check the flange clearance with a feeler gauge. This is because the shafts are very short and With the boat out of the water, you can check the shaft is due to the weight of the shaft compressing the rubber. neither the shaft nor the engine is held rigidly in place, there's both the engine and shaft can and do move. to use the cheapest mount possible. The engine bracket should engines from inside, they cannot see this. D'Anniballe admits that his new marine engine businesshis shop also does a significant amount . will have two. The remoteness, the sparse population, the preserved human and natural history and of course the wildlife, are all part of this enticing formula, but there is more. Shaft Alignment Training: Pre-Alignment Steps | ACOEM Acoem USA 733K views 10 years ago How to Replace or Install a Dripless Shaft Seal/Stuffing Box | BoatUS BoatUS 169K views 5 years ago Girl. Strong engines from inside, they can not see this one heavy shim change in smoke color both the and... 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